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Waste Management: Compact Waste Incinerator

Waste Management: Compact Waste Incinerator

TESNA Energy Co., Ltd.

Compact and Safe Waste Incinerator for Medical and Industrial Waste

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ESNA Energy Co., Ltd. developed  the compact waste incinerator, which is a small, dependable waste incinerator designed for the safe and efficient disposal of medical waste, industrial waste, municipal solid waste and wood chips. Billed  as a safe and sustainable waste management system, this technology can be used within various types of facilities, such as hospitals, nursing homes, research institutes, industrial parks and factories.

The compact waste incinerator meets emission standards set forth by the Ministry of the Environment in Japan. In addition, this technology has a burning capacity of 50kg/hour (TDE-RC-50) and 80kg/hour (TDE-RC-80). Other capacities are available for customized applications.

The company is well known for its role in the woody biomass gasification plant business, using reformed gas to generate electric power as well as to produce hydrogen for fuel cells and industrial use.

Major Features and Advantages

I. Environmentally Friendly Design
The gas and ash that are discharged from this incinerator are non-hazardous. This is because the dioxin is eliminated as it passes through the two-chamber system. Dust is also removed via a cyclone separator. As such, this slashes the amount of dioxin in the exhaust to less than 0.06ng-TEQ/N (for TDE-RC-50). Clients also have the option of installing a PM2.5 emission control system.

II. Compact Design
Due to its compact design, the incinerator can be placed in facilities with limited spaces. This makes it possible for those facilities with small extra spaces to consider having their own in-house waste incineration system.

III. Easy to Operate
Thanks to automatic operation, the system is easy to operate. Ignition and temperature are automatically controlled.

IV. Low Fuel Consumption
Compared with a conventional incinerator, the TDE-Series system uses less fuel due to the adoption of a round chamber. This allows for optimal heat efficiency over the standard square chamber.

V. Long Life Span
The durability of this system is unparalleled, lasting for 10 years or more with proper operation and maintenance.

VI. Easy Waste Disposal
No need to segregate waste before disposing to the incinerator, which allows the batch disposal of waste possible and making the disposing process very easy. Waste can be disposed at any time during the incineration cycle.TESNA has sold 50 units of its Compact Waste Incinerator over the last 10 years.

Technology Data

Conceivable Applications

We offer a small but reliable waste incinerator for the disposal of medical waste, municipal solid waste, industrial waste, and wood chips. We believe that our waste incinerator can provide solutions for safe and sustainable waste management at various facilities.

Examples of facilities:

  • Hospitals: For medical waste such as used syringes, used gauze, pathological waste, etc.
  • Research institutes: For waste that is contaminated with hazardous substances.
  • Industrial parks and factories: For plastic waste, wood chips, and hazardous-substance- contaminated waste.
  • Homes for the aged: For medical waste such as used diapers and general waste.

Competitive Advantage

The most significant competitive advantages of our TESNA TDE Series Incinerator are the following:

  • Compact design: Installation in small spaces is possible.
  • Automatic operation: Ignition and temperature are automatically controlled.
  • Environmentally friendly: Discharged gas and ash are non-hazardous, because dioxin is eliminated in the series’ two-chamber system, and the dust is removed by a cyclone separator. The amount of dioxin in the exhaust is reduced to less than 0.06ng-TEQ/N (for TDE-RC-50). The system of PM2.5 emission control is also available to be installed as an additional option.
  • Low fuel consumption: The TDE- Series system uses less fuel than conventional incinerators of a similar size. This is because the TDE Series has a round chamber, which is better for heat efficiency than the conventional square chamber.
  • Long life: The system is durable and can last for 10 years or more under the appropriate operation and management.
  • Easy waste disposal: The segregation of waste is not necessary; the batch disposal of mixed waste is possible. You can throw in your waste at any time during the incinerating cycle.
  • Please see the below table for comparative data on our TESNA TDE Series (TDE-RC-50) and two other models.

TDE-RC-50

Company A

Company B

Processing Capacity

400Kg/8hour

400kg/8hour

100Kg/10hour

Combustible waste

  • Medical waste
  • General waste
  • Plastic waste (3 to 4 tires/hour)
  • Medical waste
  • Food scraps
  • General waste
  • Plastic waste
  • ŸMedical waste,
  •  ŸFood scraps,
  • General waste,
  • Plastic waste
    (2 to 3 tires/10 hours)

Operation

Automatic

Automatic

Manual

Exhaust Gas(DIOXIN)

0.06ng-TEQ/N or less

0.1ng-TEQ/N or less

5ng-TEQ/N or less

Exhaust Gas Treatment

Second combustion burner with cyclone

Second combustion burner but no cyclone

Only 1st combustion burner and no 2nd combustion burner and cyclone

Combustion Control System

ŸTwo points temperature control
Smoke concentration control (e.g., dust and CO)

Temperature control

One point temperature control

PM2.5 control

Applicable (Optional)

Not Applicable

Not Applicable

Ignition method

Automatic

Automatic

Manual

Waste
Disposal
method

Continuous batch disposal at any time is possible

Batch disposal, but continuous disposal is not possible

Continuous disposal is not possible. Only one disposal per one cycle of 10 hours non-stop operation.

Fuel Consumption

Approx. 48L/day
(In the case of 8 hours of operation / day. Normally intermittent operation)

Approx. 90L/day
(8 hours operation/ day compulsory)

Approx. 50L/day
(10 hours operation / day compulsory)

Price (JPY) *For Reference Only

¥5,000,000

¥15,000,000

¥7,500,000

Performance

Burning Capacity: 50kg/hour (TDE-RC-50), 80kg/hour (TDE-RC-80); other capacity is also available.

Fuel Consumption:  Approx. 48L/day for diesel. (the use of gasoline and natural gas is also possible.)

Emission Standard:

 

Technical maturity / Past record of introduction

Past Record

Domestic Sales Record: 50 units in the past 10 years.
Overseas Sales Record:

Country

Organization

Year

Unit

Sierra Leone

Ministry of Health

2015

5 units

Pakistan

Ministry of Health

2015

1 unit

South Korea

Private enterprise

2016

1 unit

  

  • Current Activities
    In the process of a market development feasibility study in Cambodia with the support of the Japan International Cooperation Agency (JICA)

Conceivable risk

None

Company Data

Name TESNA Energy Co., Ltd.
Address

1-34-4 Kanda Sudacho,Chiyoda-ku,
101-0041, Tokyo Japan

Capital JPY 40,000,000 (as of 1 July 2017)
Contact person

Shuichi KONDOH (Mr.)
TEL: +81-3-3526-5750
FAX: +81-3-3251-0880
Mobile: +81-90-1839-6546
E-mail: info@tesnaenergy.com

Number of employees 15 (As of July 1, 2017)
Date of company foundation May 7, 2014
The type of business

The design and manufacture of woody biomass gasification plants, power plants, hydrogen gas plants, and activated carbon generation plants, as well as small-sized waste incinerators

International operation

Number of employees for international operation: 3 staff members for global marketing

Modality of business transaction

Partnership
We will first export our product and delegate the maintenance services to the local partner. In the future, we will contract for a license agreement with the local partner and delegate the assembly of the product to the partner.

Export of product
We will export products directly from Japan or from our subcontractor. We will also consider the local procurement of necessary materials for specific parts. 

Attachments

****** Qualified Technology ******
TDE Series is qualified as one of the Tokyo Quality Products examined by the Tokyo Metropolitan Small and Medium Enterprise Support Center.

 

Contact Person(s) *Please mention that you saw UNIDO's website when making the first contact with the company.

Mr. Shuichi KONDOH E-mail: info@tesnaenergy.com

Registered Category

  • Waste treatment & management : Municipal solid waste / Industrial waste / Medical waste